Sustainable Continuous Improvement
Methodologies to achieve quality, sustainability, safety and productivity.
Service Features
Service Description
With over 30 years of experience in process development and improvement, we are able to help you address and resolve the problems and difficulties that currently compromise your organization's productivity and the quality of your goods and services.
Lack of knowledge that keeps pace with production to achieve growth objectives often leads to challenges that derail plans, resulting in loss of materials, time, and money, and resulting in disorientation and frustration. Therefore, by having specialists develop an action plan that diagnoses your organization's current situation, develops improvement methodologies, and provides feedback, you will ensure the level of productivity and quality you deserve.
Our consulting consists of three stages:
Diagnosis of the current situation. We conduct interviews and plant visits to reliably identify problems, involving all possible stakeholders and leading to the development of an action plan.
Development of an Action Plan. We select the methodologies that best fit the needs of your industry. We apply Lean tools, 6 Sigma for process improvement, and Kaizen training for continuous improvement. This stage concludes with the implementation of the action plan.
Monitoring and optimization. We continually reevaluate and improve with new Kaizen training. We conclude this stage with a work culture oriented toward improvement, thus ensuring sustained development.
Goals
Mitigate and minimize errors
Promote growth
Achieving operational efficiency
Encourage teamwork
Improve goods and services
Establish corrective actions
Create the mindset of improvement
Achieving total quality
Adapt preventive habits
Focus on simplicity
Based on the defined objectives, the activities and methodologies best suited to achieving them are chosen and implemented.
Methodologies
5S Methodology
Better organized workplace
Define a method for conducting walkthroughs and asking questions of workers to find ideas for improvement.
- Implementation Consulting.
- Training.
Gemba Walk
Method of finding improvements
Define a method for conducting walkthroughs and asking questions of workers to find ideas for improvement.
- Implementation Consulting.
- Training.
DMAIC Quality Control
Error mitigation tool
Quality strategy based on statistics, as the basis for incremental process improvement to minimize potential errors.
- Implementation Consulting.
- Training.
Spaghetti Diagram
Logical machinery order
Defining the most logical order for machines, cabinets, and workstations to increase production efficiency.
- Implementation Consulting.
- Training.
SIPOC diagram
Process mapping
Methodology that eliminates production process activities that do not add value or transform the final product.
- Implementation Consulting.
- Training.
Safety and Ergonomics
Accident prevention techniques
Preventive technique whose objective is to mitigate risks that cause or create risks of accidents in the workplace.
- Implementation Consulting.
- Training.
Training Within Industry
Development of Middle Management
Systematic approach to achieving and sustaining change and improving staff skills through training.
- Implementation Consulting.
- Training.
Kanban Method
Pull flow system
Expected availability and reliability of operations and their resources through the application of prevention concepts.
- Implementation Consulting.
- Training.
SMED Methodology
Reduction of production times
Time reduction methodology for managing machines in the changeover from one product to another.
- Implementation Consulting.
- Training.
TPM Philosophy
Total Productive Maintenance
Expected availability and reliability of operations and their resources through the application of prevention concepts.
- Implementation Consulting.
- Training.
Talent Development
Work standardization
Methodology that eliminates production process activities that do not add value or transform the final product.
- Implementation Consulting.
- Training.
Value Stream Mapping
Technique for production plans
Focus on improvements at the point in the process where the best results are obtained in production, use of resources and materials.
- Diagnostics to eliminate waste
- Kaizen and Training
